Case Study 4: Process Induced Fragmentation

Solid State techniques were applied to investigate API raw material attributes and their impact on the final dosage formulations between two API vendors.

XRD, DSC, TGA

No polymorphic changes but crystal morphological variations could be observed between APIs

SEM

Sun API is morphologically uniform, however, Symed API has particles of different shapes and sizes

Raman Peak Ratio

Variations in molecular level properties observed and attributed to different crystallinity

NIR

NIR indicate that the tablet properties arrived in RLD using Symed API cannot be achieved using Sun API. Process change required.

Conclusions And Recommendations

  • API chemical properties/polymorph are found to remain similar
  • Physical properties like morphology, particle level disorder and shape were found to significantly differ.
  • Process adjustment can be carried out to circumvent the variations observed in dissolution

Raw material qualification system ensuring consistency of material from lot to lot/vendor to vendor, sufficing Life Cycle management requirements is established

Muthudoss et al.,  A. Vendor qualification: Utilization of solid state characterization “Toolbox” to assess material variability for active pharmaceutical ingredient. Journal of Applied Pharmaceutical Science. 2019 Sep 1;9(9):001-9. https://japsonline.com/abstract.php?article_id=2972#:~:text=10.7324/JAPS.2019.90901

Leave a Comment

Your email address will not be published. Required fields are marked *